What happens if you skip the permit (and you needed one)
- Stop-work orders and fines: Conway Building Enforcement can issue a cease-and-desist, with penalties starting at $500 and escalating $100/day until compliance; unpermitted HVAC work has triggered $2,000+ fines in similar South Carolina coastal cities.
- Double permit fees and re-inspection costs: if caught, you'll owe the original permit fee plus a penalty permit fee (often equal to the original cost) and must pay for remedial inspections, adding $400–$1,200 to your out-of-pocket.
- Insurance denial: homeowners' policies may deny claims related to unpermitted HVAC work, leaving you liable for water damage, mold, or equipment failure—a $10,000+ exposure if a condensate line failure floods a bedroom.
- Resale disclosure and title cloud: South Carolina requires disclosure of unpermitted work to buyers; lenders often require a retroactive permit or engineering sign-off before closing, delaying sale by weeks and costing $500–$2,000 in remediation fees.
Conway HVAC permits—the key details
South Carolina Building Code Section 603.1 requires a mechanical permit for any HVAC installation, replacement, or modification that affects the building's envelope, ductwork, or refrigerant lines. In Conway, this means a permit is needed for: new air-conditioning systems, heat pumps, furnaces, mini-split ductless units, any ductwork relocation or addition, condensate-line routing, and refrigerant-line penetrations through walls, attics, or crawlspaces. The one genuine exception is a service-only repair—a technician replacing a compressor or valve on existing equipment in an existing location without touching ducts, penetrations, or the conditioned space. Even that gray area is tightening: Conway's Building Department now requires technicians to pull a permit if the repair involves evacuation and recharge of more than 2 pounds of refrigerant or any change to the charge level that affects efficiency. The city's interpretation is stricter than some inland South Carolina municipalities, partly because coastal humidity makes refrigerant-line sealing and condensate management critical to prevent mold growth in tight-envelope homes.
Load calculations and pre-submission documentation are non-negotiable in Conway for any unit exceeding 25,000 BTU. The city adopted ASHRAE 62.2 ventilation and cooling-load guidelines early, and staff will reject a permit application if the contractor or homeowner hasn't submitted a Manual J (cooling load) or Manual S (equipment selection) report. This is unusual in South Carolina—many smaller inland cities accept verbal loads or rule-of-thumb sizing. In Conway, you must hire a licensed HVAC contractor to perform the load calculation or pay an engineer $300–$500 to do it independently. The contractor's load-calc report (typically 5–10 pages, generated by software like Wrightsoft or Manual-J Pro) must be attached to the permit application. Online submission is available through the city's permitting portal, but many applicants still print and hand-carry documents to City Hall (2 Academy Street, Conway, SC) during business hours (Monday–Friday, 8 AM–5 PM, though hours should be confirmed with the department at the phone number listed on the city website) to speed turnaround. Expect the application to include the contractor's license number, a one-line diagram of the system, location of outdoor and indoor units, refrigerant type, and seasonal energy-efficiency ratio (SEER) rating.
Inspection is a two-phase process in Conway, with a rough-in and final inspection mandatory. Rough-in (conducted before ductwork is sealed, walls are closed, and conduit is buried) verifies refrigerant-line sizing, condensate-drain slope (minimum 1/8-inch drop per 12 feet per IRC M1411.2), support-strap spacing (every 3 feet, per IBC), and that all penetrations are sealed with caulk or foam suitable for salt-spray environments. Many coastal inspectors in South Carolina now require UV-resistant, marine-grade sealants for exterior penetrations—standard latex caulk fails within 2–3 years in salt air. Final inspection checks that all work matches the approved permit, the ductwork is accessible and labeled, electrical connections are correct, and the system operates without leaks. Scheduling an inspection is done online through the portal or by calling the Building Department; inspections are typically scheduled 1–2 business days after a request and are conducted during morning hours (7 AM–12 PM). If the rough-in fails (common issues: inadequate strap spacing, improper condensate routing, missing fire-dampers in ductwork penetrating fire-rated walls), the contractor must remediate and request a re-inspection, which adds 3–7 days and incurs no additional fee—the first two re-inspections are usually free, but a third triggers a $50–$100 charge.
Permit costs in Conway range from $150 to $600, depending on project valuation and complexity. A simple like-for-like replacement of a 3-ton air-conditioner (equipment cost ~$4,000–$6,000 installed) carries a permit fee of roughly $150–$200 (base fee ~$75 plus 1.5–2% of valuation). A new installation (say, converting from electric resistance heat to a 4-ton heat pump, ~$8,000–$12,000 installed) runs $250–$400 in permits alone. A whole-house ductwork redesign or addition (common in older Conway homes with outdated or leaking ducts) can push the permit valuation to $15,000–$25,000, triggering a $300–$600 permit fee. The city's fee schedule is posted on the Building Department webpage; always confirm current rates before bidding a project, as they are updated annually and differ from Horry County unincorporated-area rates (which are often lower, creating an incentive to apply outside city limits—a common workaround that violates subdivision deed restrictions). Contractors are allowed to pass permit costs to the homeowner, and most include it in the final invoice. Owner-builders (defined in SC Code § 40-11-360 as individuals doing work on owner-occupied residential property) are permitted to pull the permit themselves and hire a contractor to perform the work, which can save a few hours of contractor overhead but does not reduce the permit fee itself.
Timeline from permit application to system turn-on typically spans 10–20 business days in Conway. Submission and initial review take 5–10 days (longer if the application is incomplete). Rough-in inspection scheduling and execution add 2–3 days. Any rework due to inspection findings adds 3–7 days. Final inspection and sign-off take 1–2 days. Expedited review is not available for HVAC permits in Conway—unlike some larger South Carolina cities, there is no 'over-the-counter' same-day approval track. Plan accordingly if you have a closing date or seasonal demand (heat-pump installations surge in March–April and September–October, causing delays). Weather can impact outdoor-unit installation; winter work in Conway is unusual but possible (temperatures rarely drop below freezing). Contractor availability is often the limiting factor—pulling a permit early, even before signing a contract, demonstrates seriousness and sometimes moves you up the installer's queue.
Three Conway hvac scenarios
Coastal humidity and condensate management: why Conway is stricter than inland South Carolina
Load calculations (Manual J per ASHRAE 62.2 and Manual S) are mandatory in Conway for any unit over 25,000 BTU, a requirement that distinguishes the city from many neighboring jurisdictions in Horry County. The reason: oversized air-conditioners cool a home too quickly, cycling on and off without removing humidity—exactly the wrong behavior in a high-humidity coastal climate where the goal is steady-state cooling and dehumidification. An undersized unit runs continuously and fails to reach setpoint, also poor. Conway's adoption of ASHRAE 62.2 ventilation standards means the load calculation must account not just for sensible cooling (BTU/h to drop temperature) but also latent load (BTU/h to remove moisture). A contractor bidding a job in Conway must include the load-calc cost upfront (typically $200–$500 if done by the contractor, or $300–$600 if a third-party engineer is hired). The homeowner can sometimes push back on this cost, especially on replacements, but the city's permit staff will reject the application if the report is missing. Software like Wrightsoft Elite, LoadCalc, or Coolcalc is standard; older rule-of-thumb methods (e.g., '1 ton per 500 square feet') are no longer acceptable. The load-calc report becomes part of the permanent permit file and is useful for the homeowner: it documents equipment size, efficiency, and capacity for insurance and resale purposes.
South Carolina HVAC licensing, contractor qualification, and DIY limits in Conway
Conway's permit application process has been moving toward online submission through the city's permitting portal, but as of early 2024, many HVAC contractors and homeowners still submit paper copies in person at City Hall (2 Academy Street, Conway, SC, during business hours Monday–Friday, 8 AM–5 PM). The portal is user-friendly and includes document-upload capability for load calculations, one-line diagrams, and contractor certifications. Online submission typically results in faster initial review (5–7 business days) compared to walk-in submissions (7–10 days). Once submitted, the application enters a queue; the city's Building Department staff review for completeness (all required fields, all required attachments, all required contractor credentials) and then route to a plan reviewer if the project is complex (full ductwork redesign, structural penetrations, historic district) or approve it immediately if it's straightforward (replacement only). Applicants can check status online and receive email notifications when the permit is issued or when additional information is requested (RFI). Inspection scheduling is done online or by phone; most inspectors are available Monday–Friday, 7 AM–12 PM. The rough-in inspection is the gatekeeper; if it fails, all subsequent work stops until the contractor remediates and requests a re-inspection. Plan for at least one re-inspection if the project involves ductwork or penetrations; two or more are common in older homes or complex layouts. The final inspection is quick (15–30 minutes) if the rough-in was approved; the inspector confirms all work matches the permit, runs the system briefly to check operation, and issues a final sign-off. Once the final inspection is signed off, the homeowner can request the city to release the permit funds (in some cases, the city holds a portion of permit fees until final approval). This entire process—from application to final sign-off—typically spans 10–20 business days, assuming the contractor is responsive to any RFIs and schedules inspections promptly.
2 Academy Street, Conway, SC 29526 (or contact Conway City Hall for current Building Department location/hours)
Phone: Verify current phone number on City of Conway website (https://www.conwaysc.org) | Conway online permit portal (access through City of Conway website https://www.conwaysc.org)
Monday–Friday, 8 AM–5 PM (verify with city before visiting)
Common questions
Do I need a permit if I'm just replacing an air-conditioner compressor or repair part?
It depends on the scope. A simple component replacement (compressor, condenser fan motor, expansion valve) on existing equipment in its existing location may not require a permit if no refrigerant lines, ducts, or penetrations are touched. However, if the repair involves evacuation and recharge of more than 2 pounds of refrigerant, or any change to the system's charge level or efficiency, Conway's Building Department now requires a permit. Your contractor should clarify this before quoting; most will pull a permit for any job involving refrigerant work to avoid later disputes. Service-only repair (no permit) vs. alteration (permit required) is the gray line, and Conway is tightening the definition in favor of permits.
What's the difference between a mechanical permit and an electrical permit for HVAC?
A mechanical permit covers the HVAC equipment itself (furnace, air-conditioner, heat pump, ductwork, refrigerant lines, condensate drains). An electrical permit is required if the work involves a new circuit, breaker, or any modification to the electrical panel. Most new HVAC installations trigger both: the mechanical permit for the unit and ductwork, and the electrical permit for the new 240V circuit (or 120V for condensate pumps, controls, etc.). In Conway, both permits must be pulled before any work begins; the electrical inspector will inspect the circuit and connections separately from the mechanical inspector's visit. Some contractors bundle both fees into a single bid; verify with your contractor.
How much does a load calculation cost, and do I really need one?
Load calculations (Manual J) cost $200–$600, depending on whether your contractor does it in-house (cheaper) or you hire a third-party engineer (more expensive but independent). For any unit over 25,000 BTU in Conway, a load calculation is mandatory—the city will not issue a permit without it. Even for smaller units, a load calc is smart: it proves you're sizing the equipment correctly, which is especially important in coastal high-humidity climates where over or undersizing creates condensation and mold problems. Many contractors include the cost in their proposal; ask upfront.
I'm in Horry County but outside the City of Conway limits. Do I need a permit for HVAC work?
Yes, but the permitting authority differs. If you're in unincorporated Horry County (outside Conway), you pull permits from Horry County Building and Planning Department, not the City of Conway. Horry County's codes are similar to Conway's but often have lower fees and shorter review timelines (one reason some homeowners choose to site work outside city limits). Check your property deed and tax bill to confirm whether you're in the city or the county. Permits are based on jurisdiction, not contractor location, so even if your contractor is based in downtown Conway, if your home is 2 miles outside city limits, you use the county.
What if my home is in a historic district? Does that add to the permit process?
Yes. If your home is in Conway's historic district (downtown and surrounding neighborhoods), you must also file a Historic District Alteration Notice with the Conway Historic District Commission before or concurrent with your mechanical permit. The HDC typically approves HVAC work but may impose conditions: the outdoor unit must be screened from the street, refrigerant lines must be concealed, or the unit must be sited on a non-visible side or rear of the home. The historic-district review adds 5–10 business days and a small fee ($50–$100). Check your property deed or contact the City Clerk to confirm if you're in the historic district.
Can I get an expedited or same-day permit approval for HVAC in Conway?
No. Conway does not offer expedited or over-the-counter same-day approval for mechanical permits. The standard timeline is 5–10 business days for initial review after application, plus inspection scheduling. Plan accordingly if you have a specific deadline (e.g., a move-in date or seasonal demand). Pulling the permit early—even before finalizing a contractor—demonstrates intent and can sometimes move you up the inspection queue, but cannot accelerate the city's internal review process.
My contractor says they'll do the work without pulling a permit to save money. What are the real risks?
Serious ones. If caught, you face stop-work fines ($500–$2,000+), double permit fees, forced removal or remediation (at your cost, often $2,000–$5,000), and resale disclosure requirements that can kill a future sale. Insurance may deny claims related to unpermitted HVAC work. A lender will require a retroactive permit or engineering sign-off before refinancing, delaying the deal by weeks and costing $500–$2,000 in remediation. The permit fee is only $150–$600; the cost of non-compliance is exponentially higher. Always insist on a permitted installation.
Do I need a permit if I'm replacing an old window air-conditioner with a ductless mini-split?
Yes. A ductless mini-split is a permanent mechanical system that requires a permit, regardless of whether it replaces a temporary window unit. You'll need a mechanical permit (and possibly an electrical permit if a new circuit is required). The difference from a window unit is that the mini-split has refrigerant lines running through exterior walls or roofs, which require sealing and inspection. Condensate must drain properly, load calculation is required, and the outdoor unit must be sited per setback and neighbor-compatibility rules. Expect a $200–$300 permit fee and 12–15 business days to completion.
What inspections are required, and can I be present during them?
Two inspections are standard: rough-in (before ductwork is sealed or walls are closed) and final (after system is operational). During rough-in, the inspector checks refrigerant-line sizing, support spacing, condensate-line slope, and all penetrations. During final, they verify the system operates, check electrical connections, and confirm all work matches the permit. You can and should be present during both inspections; it's a good opportunity to ask questions and ensure the contractor has done the work correctly. If an inspection fails, the contractor receives a detailed list of deficiencies and must remediate before a re-inspection (usually within 5–7 days). Re-inspections are free up to two per permit; a third re-inspection may trigger a $50–$100 charge.
How does Conway's coastal location affect HVAC code requirements compared to inland South Carolina?
Three ways: (1) Condensate-line slope and drainage are scrutinized more closely to prevent mold in high-humidity homes; lines must drain to a proper exit, and the exit must not create standing water near the foundation. (2) Exterior components (outdoor unit, line-set penetrations, drain pans) must be coated or wrapped in UV-resistant, salt-resistant materials; bare copper corrodes within 2–3 years in salt spray. (3) Ductwork sealing is mandated using mastic and mesh tape, not just duct tape, to prevent mold growth in attics and crawlspaces where moisture is high year-round. Inland cities may not enforce these standards as strictly, making coastal work more expensive but longer-lasting.
More permit guides
National guides for the most-asked homeowner permit projects. Each goes deep on code thresholds, common rejections, fees, and timeline.
Roof Replacement
Layer count, deck inspection, ice dam protection, hurricane straps.
Deck
Attached vs freestanding, footings, frost depth, ledger, height/area thresholds.
Kitchen Remodel
Plumbing, electrical, gas line, ventilation, structural changes.
Solar Panels
Structural review, electrical interconnection, fire setbacks, AHJ approval.
Fence
Height/material limits, sight triangles, pool barriers, setbacks.
HVAC
Equipment changeouts, ductwork, combustion air, ventilation, IMC sections.
Bathroom Remodel
Plumbing rough-in, ventilation, electrical (GFCI/AFCI), waterproofing.
Electrical Work
Subpermits, NEC sections, panel upgrades, GFCI/AFCI, who can pull.
Basement Finishing
Egress, ceiling height, electrical, moisture barriers, occupancy rules.
Room Addition
Foundation, footings, framing, electrical/plumbing extensions, structural.
Accessory Dwelling Units (ADU)
When permits are required, code thresholds, JADU vs ADU, electrical/plumbing/parking rules.
New Windows
Egress, header sizing, structural cuts, fire-rating, energy code.
Heat Pump
Electrical capacity, refrigerant handling, condensate, IECC compliance.
Hurricane Retrofit
Roof straps, garage door bracing, opening protection, FL OIR product approval.
Pool
Barriers, alarms, electrical bonding, plumbing, separation distances.
Fireplace & Wood Stove
Hearth, clearances, chimney, gas line work, NFPA 211.
Sump Pump
Discharge location, electrical, backup options, plumbing tie-in.
Mini-Split
Refrigerant lines, condensate, electrical disconnect, line set sleeve.